Industrial Mechanics

 

         

  • Design and production of machines
  • Design and construction of industry assembly stations.
  • Design  and implementation of modernizations
  • Modifications and service of existing solutions.
  
                        
  • Precise machining by the most modern machining centers:

Milling machines
Lathes
EDM
 
  • Execution of components based  on own design or documentation provided by the customer
  • Execution of control templates and measurement gauges
  • Design and construction of welded structures
Industrial Automation
  • Design and implementation of pneumatic installations (incl. Leak detectors)  and electrical installations.
  • Documentation of existing assembly stations
  • Programming of PLC, HMI and SCADA
  • Integration of subassemblies into one efficient automation system.
  • We provide inspection, maintenance and diagnostics services for current and general repairs for machines, stations, assembly lines and devices equipped with hydraulic and pneumatic system
Robotics

 

 

 
  • Design, manufacturing  and installation of equipment enabling implementation of robots on production lines
  • Industrial robots programming
  • Heads and grippers design
   
 

Robotic application types:

         

 

  • Robotic Welding (MIG / MAG methods)
  • Robotic welding with TIG method

 

 
  • Sorting, assembly and products laying 
  • Robotic palletizing  
  • Pick and Place application 
  • Stations integration with vision systems 2D and 3D

 
Prototyping Center

Prototyping and small-lot production by advanced 3D printing and machining.

         

3D printing: max. dimensions of printed parts: 1500mm x 1500mm x 2100mm
Applied incremental methods:

  • LDT - Laser Deposition Technology 
  • SLA - Stereolitografia
  • SLM - Selective Laser Melting
  • SLS - selective laser sintering
  • FDM - Fused Deposition Modeling

L7000 Prodways/ M2 Concept Laser / PRO-X 950 3D Systems
 

Reverse engineering

  • Objects scanning, conversion of the real objects to the 3D environment
  • SKANER AICON STEREOSCAN Neo R8 - 8,0 Megapixel
 

Precise machining using the latest technology of machining centers (1150 x 700 550 max sizes)

  • 5-axis MORI milling machines
  • Lathes, 3 axial MORI
  • Machining center 508 MT WILLEMIN MACODEL
  • CHARMILLES AC PROGRESS VP4 Wire EDM machine

Quality  verification measurements using CMM technology
Maintenance
           

                                                                                                                                    
  • Spare parts delivery
  • Machine failure diagnostic
  • Worn out part regeneration
  • External warehouse for spare parts – available 7/24h
  • Specific tools and equipment for maintenance department delivery
  
Technical Support
           

                                                                                                                                    
  • 3D modeling and 2D drawings documentation using the latest SIEMENS software
  • Technical consulting  for machines modernization,3D design of plastic components
  • Cost estimations of industrial processes
  
 

 

                                         
  • Structural strength calculations - FEM analysis
  • Conversion of flat documentation to the 3D environment
  • Analysis of defect risk -  FMEA documentation and indication of potentially weak points in the production process